1. Įvadas
The VTSYIQI SUB100 is a portable digital ultrasonic flaw detector designed for accurate and reliable non-destructive testing. This device is capable of detecting internal defects in materials, measuring material thickness, and evaluating weld quality. Its advanced features and robust design make it suitable for various industrial inspection applications. This manual provides essential information for the safe and effective operation, maintenance, and troubleshooting of your SUB100 unit.
2. Saugos informacija
Prieš naudodami įrenginį, perskaitykite ir supraskite visas saugos instrukcijas. Nesilaikant šių instrukcijų, galite susižaloti arba sugadinti įrangą.
- Aplinkos sąlygos: Operate the device within the specified working temperature range of -10℃ to 50℃ and humidity of 20% to 95% RH. Avoid exposure to extreme temperatures, direct sunlight, dust, and moisture.
- Maitinimas: Use only the charger provided with the device. Ensure the power source matches the charger's specifications.
- Tvarkymas: Elkitės su įrenginiu atsargiai. Venkite jo numesti ir stipriai sutrenkti.
- Priežiūra: Nebandykite patys atidaryti ar taisyti įrenginio. Visus techninės priežiūros darbus patikėkite kvalifikuotiems specialistams.
- Zondai: Ensure probes are correctly connected and handled to prevent damage.
3. Pakuotės turinys
Patikrinkite, ar jūsų pakuotėje yra visi toliau išvardyti daiktai:
- SUB100 Detector (with wristlet)
- Charger (CD20L02QF)
- Connecting Cable (1m) - 2 units
- Normal Probe (F20mm, 2.5M)
- Angle Probe (2.5M 9x9 k2)
- Dėklas
- Diržas
- Sertifikatas
- SUFD2 Operating Manual (this document)
- PC programinė įranga
- USB Disk (2G)
- USB Disk Connector
- Plastikinė juosta
Figure 3.1: Complete SUB100 kit with detector and accessories in its protective hard case.
4. Sąranka
4.1 Įrenginys baigtasview
4.1 pav.: priekis view of the SUB100 detector with its display and control buttons.
4.2 pav.: šonas view of the SUB100, showing its robust casing and wristlet attachment.
4.3 paveikslas: viršuje view of the SUB100, displaying the BNC probe connectors and USB port.
4.2 Įrenginio įkrovimas
The SUB100 is powered by an internal rechargeable battery. Before first use, fully charge the device using the provided charger. Connect the charger to the device's power input port and then to a suitable power outlet. The charging indicator will show the charging status.
4.3 Zondų prijungimas
Select the appropriate probe (Normal or Angle) for your inspection task. Connect the probe cable to one of the BNC connectors on the top of the SUB100 unit. Ensure the connection is secure to prevent signal loss.
4.4 Įjungimas / išjungimas
Press and hold the power button located on the control panel to turn the device on or off. The LCD screen will illuminate upon successful power-on.
5. Naudojimo instrukcijos
5.1 Pagrindinė sąsaja ir navigacija
The SUB100 features a 640×480, 65536 Colors LCD screen for displaying scan data and settings. Navigation is performed using the control buttons and rotary encoder on the front panel. Familiarize yourself with the function keys (F1-F6), arrow keys, ENTER, and rotary knob for menu selection and parameter adjustment.
Figure 5.1: SUB100 in operation, showing an A-scan display with a connected probe.
5.2 Kalibravimas
Before performing any inspection, it is crucial to calibrate the device. Calibration typically involves setting the sound velocity, probe delay, and gain using a known reference block. Refer to the on-screen menu for detailed calibration procedures specific to your application and probe type.
5.3 Skenavimo atlikimas
- Pasirinkite režimą: Choose between A-scan or B-scan display modes as required for your inspection.
- Apply Couplant: Apply a suitable ultrasonic couplant to the surface of the material to be inspected and to the face of the probe.
- Padėties zondas: Place the probe firmly on the couplant-covered surface.
- Koreguoti parametrus: Adjust parameters such as Testing Range (0-9999mm), Velocity Range (1000-9999m/s), and Gain (0dB-110dB) to optimize the signal display.
- Interpretuoti ekraną: Observe the waveform on the screen to identify flaws or measure thickness. The display delay can be adjusted from -20µs to +3400µs, and probe delay from 0µs to 99.99µs for precise measurements.
5.4 Duomenų saugojimas ir perdavimas
The device has a 1GB storage capacity for saving inspection data. Use the PC software and USB disk provided to transfer data to a computer for further analysis and reporting.
6. Priežiūra
6.1 Valymas
Regularly clean the device's exterior with a soft, dry cloth. For stubborn dirt, a slightly damp cloth with mild detergent can be used, ensuring no liquid enters the device. Clean the probe faces thoroughly after each use to remove couplant residue.
6.2 Saugykla
When not in use, store the SUB100 and its accessories in the provided protective hard case in a cool, dry place, away from direct sunlight and extreme temperatures. Ensure the battery is partially charged (around 50%) for long-term storage to prolong battery life.
6.3 Akumuliatoriaus priežiūra
To maintain optimal battery performance, avoid fully discharging the battery frequently. Recharge the device when the battery level is low. If the device will not be used for an extended period, charge it periodically (e.g., every 3-6 months) to prevent deep discharge.
7. Problemų sprendimas
This section addresses common issues you might encounter with your SUB100 unit.
- Įrenginys neįsijungia: Ensure the battery is charged. Connect the charger and attempt to power on. If the issue persists, contact customer support.
- No signal on screen: Check probe connection. Ensure couplant is applied correctly. Verify gain settings are appropriate for the material and probe.
- Netikslūs rodmenys: Recalibrate the device with a known reference block. Check probe wear and tear. Ensure correct material velocity is set.
- Ekrano rodymo problemos: If the screen is frozen or unresponsive, try restarting the device. If the problem continues, contact support.
8. Techninės specifikacijos
| Parametras | Specifikacija |
|---|---|
| Modelio numeris | 100 sub |
| Testavimo diapazonas | 0-9999 mm |
| Greičio diapazonas | 1000 ~ 9999 m / s |
| Įgyti diapazoną | 0 dB ~ 110 dB |
| Samplingo norma | 100 MHz |
| Ekrano delsa | -20µs~+3400µs |
| Probe Delay | 0µs~99.99µs |
| Darbo dažnis | 0.2 ~ 15 MHz |
| Compatible Probe Types | 4 (as per description) / 6 (as per feature bullets) - Note: Please refer to device for exact number. |
| Triukšmo lygis | ≤10 % |
| Transmit Voltage | 5 lygiai pasirinktinai |
| Transmit Pulse | Kvadratinė banga |
| Zondas Damping | 4 lygiai pasirinktinai |
| Impulso plotis | 50ns ~ 1000ns |
| Probe Repeating Frequency | 10-2000Hz |
| Surplus Sensitivity | >62dB |
| Rezoliucija | >40dB(5P14) |
| Linear Inhibition | 0~80% (Digital suppression) |
| Vertical Linear Error | ≤3 % |
| Horizontal Linear Error | ≤0.1 % |
| Dinaminis diapazonas | Less 100dB |
| Sandėliavimo talpa | 1 GB |
| Darbinė temperatūra | -10 ℃ ~ 50 ℃ |
| Darbinė drėgmė | 20% ~ 95% RH |
| Ekranas | 640×480, 65536 Colors LCD |
| Medžiaga | Plastikiniai |
| Maitinimo šaltinis | Maitinamas baterijomis |
| Tarptautinis apsaugos įvertinimas | IP54 |
| Prekės svoris | 90 svaro (apie 40.82 kg) |
| Siuntinio matmenys | 30 x 20 x 10 cm |
9. Informacija apie garantiją
Please refer to the warranty card included in your package for detailed warranty terms and conditions. Typically, VTSYIQI products come with a limited warranty covering manufacturing defects. Keep your purchase receipt as proof of purchase.
10. Pagalba klientams
For technical assistance, troubleshooting not covered in this manual, or warranty claims, please contact VTSYIQI customer support. You can find contact information on the official VTSYIQI websvetainėje arba per savo mažmenininką.
Aplankykite pareigūną VTSYIQI Store Norėdami gauti daugiau informacijos.
11. Vaizdo įrašų ištekliai
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